Search results for pipe welding manipulator

Are weld repair rates eating your profit? Shop floor space tight with no room to increase production? Want up to 3 times more weld productivity without adding to payroll? Introducing the MNC4-100 Portable Welding Manipulator by LJ Welding Automation. The MNC4 is purpose built for your ever changing job shop flow and in tight work spaces like this. The MNC4 Portable welding Manipulator isn`t a robot, but it will outperform human capabilities 100% of the time. The MNC4 is ideal for pipe shops dealing with 48" OD pipe or less. Is your workspaces as crowded as this? If yes, the MNC4 is the right piece of equipment for you. Optimizing your welding environment starts by requesting your free welding automation consultation today. Pair the MNC4 with LJ positioning equipment for a one-stop-shop production improvement solution. Typically set up with MIG welding system, or medium duty SAW packages. Reduce your welder fatigue. Get consistent, code quality welds. Increase your manual welding productivity by up to 3 times. It`s time to make your jobs more profitable. MNC4-100 Portable Welding Manipulator by LJ. Request your free welding automation consultation for your next project. Or visit us today at www.LJwelding.com.
Turnkey submerged arc vessel welding system and training, featuring the 16` x 16` manipulator and 80 ton turning roll set. Step 1: Prep the pipe or vessel and load on to the turning rolls. Step 2: Make a manual root pass Step 3: Position the subarc manipulator over the weld joint, lock the swivel base in place. Step 4: Touch screen and joystick controls for easy positioning of weld head. Step 5: Camera system allows operator to view weld joint and torch safely from ground level. Step 6: Fine tune the weld head position with joystick controlled cross slides. Step 7: Cross-hairs and laser pointer allow for precise fine tuning of weld torch location. Step 8: Turning rolls speed controlled from manipulator panel. Step 9: Flux recovery system started, ready to weld. Step 10: Push start button to simultaneously start turning rolls and welding. Single wire, twin wire, or tandem power source options for 15-40+ lbs per hour deposition rates.
A welding manipulator can be either open arc or submerged arc. A welding manipulator can be used to weld horizontally and vertically and is ideal for job shops as they are robust, have high production volume capacity and a greater degree of flexibility in product engineering. Welding manipulators are commonly used in pipe and vessel fabrication[3] but can be used in a cladding procedure with the aid of a proper welding fixture.